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API Refractory Personnel Sample Questions (Q25-Q30):

NEW QUESTION # 25
Plastic refractories with a workability index below the manufacturer's minimum required value shall be:

A. mix with additional water or activator.
B. subject to additional production sample testing.
C. accepted if the material is still workable.
D. subject to requalification or discard.

Answer: D

Explanation:
API Std 936 is very specific about the consequences of failing workability index tests:
"Plastic refractory material that fails to meet the minimum manufacturer's workability index shall be subject to requalification testing or discarded."
- API Std 936, Section 6.4.6
No provision is made for adding water or extending mixing, as this would compromise material performance.
Thus:
A is correct.
B and C violate the standard.
D is not a prescribed corrective action in this case.

NEW QUESTION # 26
Which of the following is the appropriate term for testing refractory that was sampled during project site installation in order to confirm that it meets specified physical property standards?

A. Hammer testing
B. Visual testing
C. As-installed testing
D. Pre-qualification testing

Answer: C

Explanation:
API 936 defines different testing phases for monolithic refractories. As-installed testing refers specifically to the testing of materials that have been installed and cured on site:
"As-installed testing is performed on specimens sampled from the job site and subjected to prescribed laboratory testing to confirm compliance with physical property specifications."
- API Std 936, Section 6.4.7
This is distinct from:
Pre-qualification testing (done before installation),
Hammer testing (a nondestructive field check), and
Visual testing (a general inspection technique).
Thus, the correct term is Option C - As-installed testing.

NEW QUESTION # 27
Applicator qualification for thin layer erosion resistant lining, each applicator shall pack a test panel of size.

A. 450 x 450 x 50 mm
B. 12" x 12" x ¾ or 1" (300 x 300 x 20 or 25mm)
C. 500 x 500 x 25mm
D. None of the above

Answer: B

NEW QUESTION # 28
Which of the following statements regarding curing of hydraulic bonded castables is true?

A. Apply a manufacturer approved membrane-type curing compound before the surface is dry to the touch
B. After remaining in place for 24 hours, forms shall be removed and a curing compound applied within 1 hour of form removal
C. The membrane curing compound shall burn off at a temperature not less than 500°F (260°C)
D. No part of the lining shall be allowed to air dry more than 3 hours before application of a curing compound

Answer: D

Explanation:
Hydraulic bonded castables, such as those using calcium aluminate cement, cure through ahydration reactionthat requires the presence of water. Premature drying due to wind, sun, or heat can halt the hydration process, weaken the structure, and cause surface cracking. API 936 mandates thatno part of the exposed surface of the castable shall be allowed to dry more than 3 hoursbefore a membrane curing compound is applied.
This statement ensures:
Retention of sufficient surface moisture for ongoing hydration.
Prevention of microcracking, which can later act as stress risers during service.
Uniform strength development across the lining.
The curing compound forms a film that limits evaporation, allowing for continued hydration over the next 24-
48 hours.
Reference:
API Std 936, Section 6.3.2: "No portion of the exposed surface shall be allowed to dry more than 3 h prior to the application of the curing compound." ASTM C309(Referenced Standard): Specifies the performance requirements for curing compounds used in cement-based materials.

NEW QUESTION # 29
The term that describes the condition of pre-set refractory in which gravitational forces cause it to lose its desired shaped is called

A. Punky
B. None of the above
C. Slumping
D. Bloating

Answer: C

NEW QUESTION # 30
......

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